P2O5对炼钢炉渣中石灰溶解过程的影响

在1400℃下，将平均尺寸φ15 mm?10 mm的石灰块投入CaO?SiO2?FeO及CaO?SiO2?FeO?P2O5两组渣系中，研究了静态条件下石灰在两组渣系中的溶解行为。结果表明，两组渣系在反应界面周围形成四个区域，即基体渣层、C2S渗透层、铁酸钙渗透层和石灰层。渗透层为石灰中的Ca2+与液渣中的Fe2+相互渗透所形成的一个多相共存区域，存在致密固相层影响石灰的溶解。渗透层中的铁酸钙层逐渐被C2S层取代，C2S层厚度不断增加最终溶解于液相渣中。5~60 s两组渣系石灰溶解速度相近，60~80 s含磷渣系石灰溶解速度显著加快。当渣中加入P2O5时，磷会固溶于C2S中形成C2S?C3P固溶体层，该层的形成会排挤FeO进入渣中，提高渣的渗透能力，加速石灰溶解。     

焊丝中Si元素含量对铝合金接头裂纹敏感性的影响规律及机理

使用扫描电镜、能谱、温度场实时采集等测试方法，研究了焊丝中Si含量对AA6063铝合金GMAW焊接头热裂纹敏感性的影响规律及机理. 结果表明，当焊丝为纯铝时，鱼骨试样的焊缝中心会出现细长的焊接裂纹；当焊丝中的Si含量为4.5% ~ 6%时，裂纹的长度变短，但是开裂距离明显增加；当焊丝中的Si含量达到11% ~ 13%时，试样焊缝无裂纹出现. 随着Si含量的不断提高，合金易出现裂纹的凝固温度区间先增大后减小；焊丝中Si含量的不同还会影响凝固后期金属液的流动性，使得焊缝晶界处的物相成分和形态都有明显的区别；同时，Si含量的提高会使得接头的冷却速度先增加后减小，从而导致应力状态改变，热裂纹敏感性先升高后降低.     

高盐高有机制药废水污泥电渗透高干脱水

为研究高盐高有机制药废水污泥的电渗透脱水效果，深入认识化学污泥的电脱水过程，本文采用电渗透高干脱水技术对经抽滤脱水的高盐高有机制药废水化学污泥进行深度脱水，考察了泥饼初始pH的改变对污泥电渗透高干脱水过程中阴阳极污泥的含水率、电流、电导率、pH、zeta电位与能耗的影响，验证了对高盐高有机制药废水污泥实行电渗透高干脱水的可行性，解析了化学污泥电渗透脱水过程的机制。结果表明，泥饼pH为2、3、4时，zeta电位为正值，电渗流反向流动，无法脱水；pH增至5时，zeta电位为负值，电渗流从阴极脱除，污泥含水率从53.2%降至44.8%，脱水效果最好；但pH增至6时，脱水量有所降低。污泥电导率随pH的增加而降低。pH为5时初始电流最大。脱水15min时，即污泥含水率降至45.5%时，能源利用率最高。     

铝碳质长水口用低铝抗氧化涂层的研制

为抑制铝碳质长水口使用过程中石墨的氧化，其表面会涂覆含 20%~30%Al₂O₃的抗氧化涂层，但切割丝钢等特种钢冶炼过程必须严格控制钢液中夹杂的 Al₂O₃的含量，因此需要制备低氧化铝含量的抗氧化涂层。本文通过调节涂料组成、加水量和水玻璃加入量制备了低铝抗氧化涂层，并利用扫描电镜分析了抗氧化实验后试样断口的显微结构。结果表明：以粘土粉、钾长石粉和硅砂为主要原料，添加 10%硼砂的涂料可在 800 ℃形成良好的釉层，此时涂料中 A12O3的含量可降至 12%，得到了低铝涂料；当加入占涂料质量 80%的水和 40%的水玻璃时，涂层具有最佳的涂覆性能和抗氧化性能，涂层和长水口基体结合致密，保护了长水口中的石墨不被氧化。     

Fabrication of Ti3SiC2-based pastes for screen printing on paper-derived Al2O3 substrates

This paper describes the development and fabrication of pastes suitable for screen printing process using Ti₃SiC₂ as the ceramic filler and ethyl cellulose as the binder. With the aim of obtaining high quality screen printed films, the influence of different amounts of Ti₃SiC₂ filler (20–40?vol%) and binder (0–5?vol%) on the rheological properties of the pastes was investigated. Samples with higher viscosity, such as pastes containing 30?vol% and 40?vol% Ti₃SiC₂ filler, regardless of the amount of ethyl cellulose, showed a higher printing quality compared to the samples with other compositions. The different paste compositions were screen printed onto paper-derived Al₂O₃ substrates containing 28.6 ± 4.8% open porosity and sintered for 1?h under an argon atmosphere at 1600?°C. X-ray diffraction (XRD) measurements and scanning electron microscopy (SEM) analysis showed that the sintered films contained TiC as a primary phase and Ti₃SiC₂ as a secondary phase. The partial decomposition of Ti₃SiC₂ after sintering can be attributed to residual carbon from the organic additives, which decreases the thermal stability of this material.     

Effects of skim milk concentrate dry matter and spray drying air temperature on formation of capsules with varying particle size and the survival microbial cultures in a microcapsule matrix

The impact of total solid (TS) content in combination with the feed rate and air inlet temperature on the survival of Lactobacillus paracasei ssp. paracasei F19 after spray drying in a skim milk matrix has been investigated and correlated with the capsule size. Depending on the experimental conditions, the survival rates ranged from 64 to 0.2%. The higher the air inlet temperature, the lower was the survival rate and an inversely correlation between the TS content and particle size has been determined. These results clearly indicate that process stress analyses and product-related characteristics must not be regarded separately.     

Mullite-bonded SiC-whisker-reinforced SiC matrix composites: Preparation,characterization, and toughening mechanisms

A novel mullite-bonded SiC-whisker-reinforced SiC matrix composite (SiCw/SiC, SiC whisker-to-SiC powder mass ratio of 1:9) was designed and successfully prepared. Before preparing the composite, the inexpensive lab-made SiCw was first modified by an oxidation/leaching process and then coated with Al₂O₃. The kinetics results indicate that the oxidation process can be described by improved shrinking-cylinder models. The aspect ratio of SiCw improved after modification. Subsequently, raw materials with a SiC–SiO₂–Al₂O₃ triple-layered structure were obtained after the Al₂O₃-coating process and used as feedstocks during the subsequent hot-pressing sintering. Finally, the characterization of the composites indicates that the mullite-bonded sample performs better (relative density of 93.8?±?1.4%, flexural strength of 533.3?±?18.2?MPa, fracture toughness of 13.6?±?2.1?MPa?m^1/2, and Vickers hardness of 20.6?±?2.5?GPa) than the reference sample without the mullite interface. The improved toughness could essentially be attributed to the moderately strong interface bonding and effective load transfer effects of the mullite interface.     

Properties of multiple oxide-bonded porous SiC ceramics prepared by an infiltration technique

Multiple oxide-bonded porous SiC ceramics were fabricated by infiltrating a porous powder compact of SiC and alumina with cordierite sol followed by sintering at 1300-1400°C in air for 3 hours. The microstructures, phase components, mechanical properties, and air permeation behavior of the developed porous ceramics were examined and compared with materials obtained by the traditional powder processing route. The porosity, average pore diameter, and flexural strength of the ceramics varied from 33 to 37 vol%, ~12-14 μm and ~23-39.6 MPa, respectively, with variation in sintering temperature. The X-ray diffraction results reveal that both the amount of cordierite and mullite as the binder increased with increase in sintering temperature. In addition, it was found that the addition of alumina in powder form effectively enhanced the strength due to formation of mullite in the bond phase in contrast to the samples prepared without alumina additive. To determine the suitability of the material in particulate filtration application, particle collection efficiency of the filter material was evaluated theoretically using single collector efficiency model.